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Orway Mineral Consultants Canada Ltd. Mississauga, ON ...
design to specify a feed and product size plus a hardness index to produce a specific energy value (kWh/t). ... submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the ... EF4 and EF5 factors for ball milling (Rowland, 1982).
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Bond/Rowland rod mill ball mill model. This is a rod mill feeding a ball mill model that estimates the specific energy consumption (E RM and E BM) using the Rowland interpretation of the classical Bond work index equation including Rowland efficiency factors.. There are two varieties of this model, one based on feed generated by closed-circuit crushing and other based on feed generated by open ...
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Similarly to Bond Work Index, k parameter considers, besides the energy consumption, the sizes from mills feed and product which normalizes the data from the three mills. 0,0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 t Ball mill 1 Ball mill 2 Vertical mill Average ball mill 1 Average ball mill 2 Average vertical mill
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Bond Test WI's (kWh/t): Rod Mill: Ball Mill: 9.5 kWh/t.8 9 kWh/t . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ
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Correction of Bond Ball Mill Work Index Test for Closing Mesh Sizes It is commonly known that one must run the Bond ball mill work index test such you pick .
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Since for the ball mill design we are using 80% passing, the required value of C2 for the ball mill will be equal to1.20. C3 is the correction factor for mill diameter and is given as; 𝐶𝐶3 = 2.44 𝐷𝐷 0.2 (3) However, it is important to note that C3 =0.914 vessel used in producing the ball mill was got from a
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* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
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correction factors. Design companies with large data bases have determined correction factors which are not disclosed. The Bond Work Index approach is the standard method of selecting ball mills to grind from about 3 mm to 25 µm provided that correction factors are used if necessary. The power prediction is fairly accurate for devices
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Ottawa. This proved that a Bond BM Wi alone must never be used for designing a SAG mill. The ratio of SAG hardness (to grind from F80 152 mm to T80 1.7 mm) divided by the Bond ball mill work index was defined as a key factor in the design of a new SAG/ball mill circuit.
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First, a Jar Mill grindability test requires a 5 lb. (2 kg) sample and produces a direct measured specific energy (net Hp-hr/t) to grind from the design feed size to the required product size. The second test, a Bond Work Index determination, results in a specific energy value .
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correction factors. Design companies with large data bases have determined correction factors which are not disclosed. The Bond Work Index approach is the standard method of selecting ball mills to grind from about 3 mm to 25 µm provided that correction factors are used if necessary. The power prediction is fairly accurate for devices
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Since for the ball mill design we are using 80% passing, the required value of C2 for the ball mill will be equal to1.20. C3 is the correction factor for mill diameter and is given as; 𝐶𝐶3 = 2.44 𝐷𝐷 0.2 (3) However, it is important to note that C3 =0.914 vessel used in producing the ball mill was got from a
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design to specify a feed and product size plus a hardness index to produce a specific energy value (kWh/t). ... submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the ... EF4 and EF5 factors for ball milling (Rowland, 1982).
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The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm. Any screen size below 600µm can be used for the testwork depending on your requirements. Bond Rod Mill Grindability Test
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the work index depending on the grind size. In this way, work index values are usually obtained for some specific grind size that characterizes the grinding operation to design or under evaluation. This study was carried out in a standard bond ball mill 305 mm x 305 mm size
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screened and the index determined from the size analysis curves. 2.5 Work Index Determination The as-received samples were prepared to all passing 3.35 mm. The -106 µm particles were also removed and analysis was conducted on the -3.35 mm + 106 µm material. The tests were performed in a standard Bond ball mill with weight of material
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Mobile Primary Jaw Crusher. Mobile Primary Jaw Crusher Exchange system, Pre screening function Since the late 20th century, tens ... detail
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The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material ...
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Mobile Primary Jaw Crusher. Mobile Primary Jaw Crusher Exchange system, Pre screening function Since the late 20th century, tens ... detail
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In Mineral Processing Design and Operations (Second Edition), 2016. 9.3.4 Mill Speed. During normal operation the mill speed tends to vary with mill charge.According to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed.
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Bond Method For Ball Mill Work Index Test. 0a method using bond indices than adding a single factor of 1.25 to arrive at the agsag speci c energy. in 1991 the canadians developed the sagpower index spi test using 2 kg of material in a 300 mm diameter mill. this test has been further developed by starkey hindstrom and orser 2006. this test now includes a bond ball mill work.
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bond work index ball mill design and safety factors. A Bond Ball Mill Work Index test may be required for the design of a new mineral processing plant. Where possible, it is carried out on a sample of ore that is typical of the proposed feed to the plant. The BBMWI is then used in the design calculations of the new grinding circuit.
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The Bond ball mill work index test is thought to be additive because of its units of energy; nevertheless, experimental blending results show a non-additive behavior. [18] The SPI(R) value is known not to be an additive parameter, however errors introduced by block kriging are not thought to be significant .
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WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) ... ing design inefficiency factors into the reference Bond Stan-dard Circuit, assume 2.44 m diameter overflow mills.
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